Cutback bitumen manufacturer in various grades of MC SC RC

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What is cutback liquid bitumen?

Liquid bitumen is cutback asphalt used for cold weather bituminous road construction and maintenance. The distillates used for preparation of cutback bitumen are naphtha, kerosene, diesel oil, and furnace oil. There are different types of cutback bitumen like rapid curing (RC), medium curing (MC), and slow curing (SC) Liquid bitumen is made by the addition of controlled amounts of petroleum extracts such as kerosene, naphtha, diesel oil, and furnace oil to perform as a solvent.

Usage of liquid bitumen for different propose

Liquid bitumen grades

Slow Curing often called \”road oils,\” are usually a residual material produced from the fractional distillation of certain crude petroleums. Traditionally any kind of aromatic, naphthenic and paraffinic oils are used. Slow Curing liquid bitumen materials can be prepared by blending bitumen with an oily petroleum fraction. Medium Curing are a blend of Bitumen with lighter hydrocarbons such as kerosene. Rapid Curing products are prepared with a light, rapidly evaporating diluent such as a naphtha or gasoline.

Differences of liquid bitumen and emulsion

Bitumen emulsion breaking process needs just 2 to 15 hours, however, cutback bitumen needs 48 to 72 hours to break. 8– Due to bitumen emulsion has ionic structure, it sticks to the aggregates or surface, but, cutback bitumen is neutral and just acts as a coat.

liquified MC30 MC 70 MC250 MC3000

In many places, Liquid bitumen use is restricted to patching materials for use in cold weather cutback MC-30 is medium curing (MC) cut-back asphalt consisting of penetration grade asphalt cement and diluent or cutter of medium volatility.The diluent temporarily reduces the viscosity of the asphalt cement for ease of handling and application. After application the diluent evaporates, leaving asphalt cement to perform its function Petrochemical Trade Cutback MC-30 conforms to the specifications of ASTM D2127 (Medium-Curing Asphalt) or AASHTO M82The major use for Petrochemical Trade Cutback MC-30 is in the road maintenance industry where it is used as a prime coat of the base course prior to placing of the bituminous surface course. Its purpose is to bind the granular material of the base course to the asphalt layer. Usual application is by spray using a distributor.

RC GRADES

The specification for Rapid Curing (RC) Cutback Asphalts applies to liquid asphaltic materials in the form of asphalt cement combined with a petroleum solvent of a gasoline type. RC Cutback bitumen are specified by the following grades: RC-70, RC-250, and RC-800.Rapid Curing Cutback bitumen shall consist of asphalt cement which has been liquefied by blending with a gasoline type of petroleum solvent.

Slow Curing liquid Bitumen Specification

Slow Curing (SC) SC-70 SC-250 SC-800 SC-3000 Test Methods
Property Min Max Min Max Min Max Min Max
Kinematic viscosity at 60°C, mm2/s 70 140 250 500 800 1600 3000 6000 ASTM D-2170
Flash point (Cleveland open cup), °C 66 79 93 107 ASTM D-92
Distillation test: ASTM D-402
Total distillate to 360°C, volume % 10 30 4 20 2 12 5
Solubility in trichloroethylene, % 99.0 99.0 99.0 99.0 ASTM D-2042
Kinematic viscosity on distillation residue at 60°C, mm2/s 400 7000 800 10000 2000 16000 4000 35000 ASTM D-2170
Asphalt residue: ASTM D-243
  – Residue of 100 penetration, % 50 60 70 80 ASTM D-5
  – Ductility of 100 penetration residue at 25°C, cm 100 100 100 100 ASTM D-113
Water, % 0.5 0.5 0.5 0.5 ASTM D-95

Medium Curing Cutback Bitumen Specification

Medium Curing Cutback Bitumen Specification
Medium Curing (MC) MC-30 MC-70 MC-250 MC-800 MC-3000 Test Methods
Property Min Max Min Max Min Max Min Max Min Max
Kinematic viscosity at 60°C, mm2/s 30 60 70 140 250 500 800 1600 3000 6000 ASTM D-2170
Flash point (Cleveland open cup), °C 38 38 66 66 66 ASTM D-92
Distillation test:  Distillate, volume percent of total distillate to 360°C: ASTM D-402
to 225°C 35 25 20
to 260°C 30 75 10 70 5 55 40 15
to 316°C 75 95 65 93 60 90 45 85 15 75
Residue from distillation to 360°C, percent volume by difference 50 55 67 75 80
Tests on residue from distillation:
Viscosity at 60°C, Pa 30 120 30 120 30 120 30 120 30 120
Ductility at 25°C, cm 100 100 100 100 100 ASTM D-113
Solubility in trichloroethylene, % 99.0 99.0 99.0 99.0 99.0 ASTM D-4
Water, % 0.2 0.2 0.2 0.2 0.2 ASTM D-95
Rapid Curing Cutback Bitumen Specification
Rapid Curing (RC) RC-70 RC-250 RC-800 RC-3000 Test Methods
Property Min Max Min Max Min Max Min Max
Kinematic viscosity at 60°C, mm2/s 70 140 250 500 800 1600 3000 6000 ASTM D-2170
Flash point (Cleveland open cup), °C 27 27 27 ASTM D-92
Distillation test:  Distillate, volume percent of total distillate to 360°C: ASTM D-402
to 190°C 10
to 225°C 50 35 15
to 260°C 70 60 45 25
to 316°C 85 80 75 70
Residue from distillation to 360°C, percent volume by difference 55 65 75 80
Tests on residue from distillation:
Viscosity at 60°C, Pa 60 240 60 240 60 240 60 240
Ductility at 25°C, cm 100 100 100 100 ASTM D-113
Solubility in trichloroethylene, % 99.0 99.0 99.0 99.0 ASTM D-4
Water, % 0.2 0.2 0.2 0.2 ASTM D-95

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